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Design Insights: Baseball is Back! Unmasking Manufacturing Speed - Machine Design

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Baseball is Back!

April 1 is—no fooling—the start of the 2021 major league baseball season. The start of baseball is the surest harbinger of spring and a return to warmth and sunshine and summer’s fun. After a truncated season a year ago, the anticipation for a full season with some fans to start is makes this particular season one of the most anticipated in many years.

One way the game has changed in the last 20 years is the rapid growth of advanced analytics that has fundamentally changed the way we see baseball.

As Machine Design noted this week, baseball’s data analytics boom closely parallels what is happening in manufacturing—right down to changing strategies based on data and adapting your operations to maximize performance.

Unmasking Manufacturing Speed

There’s no doubt that if you were to have predicted a growth market before the start of 2020, medical masks would not have been on the list. When the pandemic forced a rapid ramp-up of mask manufacturing, it was clear the old machines would need a speed boost.

“All the mask-making machines we looked at were based on 20-year-old-designs; they were large, single-purpose machines,” says Tom Powell, vice president of Business Development for BTI, in a Machine Design article. “They were also expensive, needed lots of space and you couldn’t get one in the near term. With new technology, we knew we could make a nimble machine with high-capacity throughput on a small footprint for a much lower cost of ownership.”

The company’s successful use of design technology helped ensure the company could meet its need for today, but also be flexible enough to manufacture for different sizes and using different materials.

It may be further down the list of lessons from the pandemic, but one outcome is the idea of flexible machines that can be designed and reconfigured to meet the changing needs of a changing customer. “Speed To Market” was one of the watchwords of manufacturing design even before the pandemic. It will take on greater importance as the pandemic’s urgency subsides.

Infrastructure on the Agenda

President Biden’s proposed $2 trillion infrastructure bill will be formally introduced in Pennsylvania on Wed., March 31, but details of the legislation already have been reported. The spending and tax package is a long way from approval in a deeply-divided Congress, but a proposal that includes federal money for roads, schools and healthcare and also generates jobs likely will have more bipartisan support than your average piece of legislation these days.

More importantly, the bill has a specific focus on several areas where engineers and manufacturers will be affected, both in terms of increased design and manufacturing and in terms of how they can do their jobs more efficiently. A few early areas of interest:

Manufacturing. The bill calls for $300 billion in manufacturing incentives, including for areas focused on clean and renewable energy. About $30 billion is targeted toward medical manufacturing and another $20 billion will create regional innovation centers to help communities develop local projects.

Another $50 billion is targeted toward semiconductor manufacturing, which could lead to larger-scale manufacturing in an age where electric vehicles are becoming a larger focus. And that ties into…

Transportation. The largest single area of the infrastructure bill is focused on repairing and renovating highways, bridges and rail systems. Airports and waterways also get some federal funding. One of the key areas would be a proposed $174 billion investment in a network of charging stations. One of the challenges of developing an electric vehicle market is that there are few charging stations available at traditional fueling sites. This bill has a goal of establishing 500,000 charging stations by 2030.

And because the internet now is a utility just like water, gas and sewers, the bill calls for $100 billion to shore up internet connectivity in rural areas. Another benefit of such connectivity is its use in the future of autonomous vehicles.

Workforce and jobs. The effort to shore up the sagging national infrastructure should produce jobs on its own, but the bill also sets aside $100 billion for workforce development to retrain workers in new fields and on new technologies, including $48 billion for apprenticeship programs at community colleges and high schools.

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Design Insights: Baseball is Back! Unmasking Manufacturing Speed - Machine Design
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